Visibility gap
Production data lives in spreadsheets, not dashboards.
When managers can't see line performance in real time, decisions are delayed, bottlenecks persist, and shift reports miss the full picture.
Manufacturing Industry
Factory Floor Intelligence for Modern Manufacturing.
We build live operations dashboards, predictive maintenance systems, and Industry 4.0 platforms that connect your shop floor to your management team. Decisions are made on data, not guesswork.
- Live OEE & production dashboards
- Predictive maintenance & downtime alerts
- ERP, SAP & MES integration
- IoT sensor data visualization
OEE Live · Line 3
Live87.4%
Maintenance AlertPress #7 — vibration +18%
Action needed40%downtime reduction
2.5×faster reporting
98.5%quality compliance
Operational Impact
₹2 Cr+
in annual downtime costs eliminated across manufacturing clients using our live monitoring systems.
Where manufacturing operations quietly lose efficiency.
Production losses rarely come from one source. They compound: manual data entry, equipment blind spots, disconnected systems, and slow reporting all stack up to erode margin.
Reactive maintenance
Equipment failure is only discovered after the breakdown.
Without early warning signals from machine data, unplanned downtime becomes the norm. Each hour offline costs far more than prevention would have.
Siloed systems
ERP, MES, and shop floor data never talk to each other.
Disconnected systems mean duplicate entry, reconciliation delays, and decisions made on data that's already hours out of date.
Inventory blindness
Raw material and WIP levels are always a guess.
Without live inventory tracking across the floor, procurement is reactive, production scheduling is fragile, and stockouts surprise the team regularly.
Platform Engineering
One connected system from machine to management.
We design the data architecture before writing a line of code, ensuring your OEE dashboard, maintenance alerts, quality logs, and ERP all share the same live source of truth.
- Live OEE calculation per line, cell, and plant
- Predictive maintenance with configurable alert thresholds
- Quality defect tracking with root cause tagging
- Automated shift reports replacing manual spreadsheets
- ERP and SAP integration with bidirectional sync
- Granular access control for operators, supervisors, and executives
What this platform coordinates
OEE Engine
Availability, performance, and quality tracked per machine in real time
Maintenance Core
Sensor based alerts, work order generation, and MTTR analytics
Quality Layer
Defect capture, SPC charts, and supplier compliance tracking
Integration Hub
SAP, Oracle, and custom ERP connectivity with live data sync
Every system your plant needs, built for purpose.
From shop floor IoT to executive reporting, we engineer each module to work independently or as part of a unified manufacturing intelligence platform.
Live OEE Dashboards
Live availability, performance, and quality KPIs per shift, line, and plant. No manual data entry.
Predictive Maintenance Platform
IoT powered anomaly detection, threshold alerts, and automated work order creation before failure occurs.
Quality Management System
Inline defect capture, SPC charts, reject analysis, and supplier quality tracking with audit logs.
Inventory & WIP Tracking
Live raw material, WIP, and finished goods visibility with automated replenishment triggers.
ERP & SAP Integration
Bidirectional sync between shop floor systems and your ERP, eliminating duplicate entry and data lag.
Production Scheduling
Smart scheduling with visual rescheduling, bottleneck flagging, and shift planning tools.
Executive & Shift Reports
Automated daily and shift reports delivered to managers, replacing spreadsheets with live data.
Compliance & Audit Trail
ISO, GMP, and sector specific compliance tracking with immutable logs and certification readiness.
IoT Sensor Visualization
MQTT and OPC UA sensor data ingested, normalized, and displayed on configurable operator HMI screens.
Digitizing real manufacturing environments.
From assembly lines and process plants to supply chain hubs. Our systems are built for the conditions your team actually works in.
Operations control
Live line monitoring and automated alerts
Smart facility
IoT connected equipment with predictive intelligence
Manufacturing segments we've built for.
Each vertical has different compliance requirements, machine types, and reporting needs. We adapt the platform architecture to match.
Discrete Manufacturing
Automotive parts, industrial machinery, electronics assembly. Track units, cycles, and line OEE.
Process Manufacturing
Chemicals, food & beverage, pharmaceuticals. Batch tracking, recipe management, and compliance logs.
Supply Chain & Logistics
Inbound raw material, internal WIP flow, and outbound dispatch with full chain traceability.
Electronics & PCB
Component traceability, solder process monitoring, and first pass yield tracking across SMT lines.
Measurable impact on the factory floor.
Real numbers from manufacturing clients. Not projections or industry benchmarks.
40%
Reduction in unplanned downtime
Through predictive maintenance alerts and early warning dashboards
2.5×
Faster production reporting
Automated shift and daily reports replacing 3–4 hours of manual work
98.5%
Quality compliance rate
Inline defect capture and SPC driven process control
45%
Improvement in inventory accuracy
Live WIP and raw material tracking replacing periodic manual counts
Act Now
Start your digitization roadmapEvery unmonitored shift is a missed opportunity to improve.
The manufacturers gaining ground today are the ones who made their operations visible two years ago. The gap widens every quarter.
Common Questions
Questions manufacturers ask before they start.
Straightforward answers to the decisions that matter before you commit to a platform build.
- ERP Integration
- IoT Connectivity
- Data & Roles
- Pricing & Timeline
Do we need to replace our existing ERP to use your platform?
No. Our systems integrate with your existing ERP (SAP, Oracle, Tally, or custom) via APIs or direct database connectors. We add a live intelligence layer on top, not a replacement system.
How do you connect to machines that don't have digital outputs?
For legacy machines, we can add retrofit IoT sensor hardware (vibration, current, temperature, cycle count) that feeds data into our platform. For newer CNC and PLC equipment, we connect via OPC UA or MQTT protocols.
How long does it take to see OEE data after implementation?
For machines with existing digital outputs, we can have live OEE data visible within 2–4 weeks of project start. Full platform deployment including integrations typically runs 8–14 weeks depending on scope.
Can different roles see different data?
Yes. Access control is built into every platform we deliver. Operators see their line's live status, supervisors see shift and daily summaries, and executives see plant level KPIs, each with appropriate permissions.
Do you support deployments across multiple plants or sites?
Yes. Our architecture supports multiple plants and sites from day one. Each plant can have its own configuration, reporting, and alerting while sharing a unified executive view across sites.
What happens after the platform goes live?
We provide a 60 day hypercare period after launch for tuning, alert threshold calibration, and user training. Most clients move to a monthly support retainer for ongoing improvements and new feature development.
Ready to Build
Your factory deserves real time intelligence.
Let's spend 30 minutes mapping your current operational gaps and come back with a platform architecture and phased roadmap. No sales pitch, just engineering.
